JCV specializes in high-speed progressive die solutions tailored for industries requiring precision, durability, and rapid production cycles. With over 25 years of expertise in stamping tooling design, we deliver OEM-centric solutions optimized for automotive, electronics, and appliance manufacturing.
Key Capabilities
- Advanced Tooling Design: Our team of 8 project engineers and 20 engineers (5+ years average experience) leverages 3D CAD/CAM software and Autoform/Dynaform CAE simulations to optimize die structures, minimizing material waste and maximizing tool longevity.
- Mold Manufacturing: Equipped with 10 CNC machines, including a 5-axis unit. Presses ranging from 500T to 1600T, we ensure seamless production from tooling design to manufacturing.
- Material Expertise: Our engineers conduct thorough process feasibility analyses to address challenges like springback, edge cracking, and wear resistance.
Why Choose JCV?
- Vertical Integration: From prototyping to mass metal fabrication production, we provide end-to-end support, including tooling maintenance and lubrication optimization to extend die lifespan.
- Customized Solutions: We tailor die designs to your product’s annual volume, regional climate conditions, and post-processing needs (e.g., plating, laser marking).
| Category | Details |
|---|---|
| Company Overview | |
| Years of Experience | 25+ years in precision mold/die manufacturing & stamping |
| Industry Focus | Automotive, Electronics, Appliances, Medical Devices, Consumer Goods |
| Vertical Integration | End-to-end services: Design → Prototyping → Mass Production → Post-Processing |
| Certifications | ISO 9001, IATF 16949 |
| Engineering & Design | |
| Engineering Team | - 8 Project Engineers (6+ years avg. experience) |
| - 20 Tooling Engineers (5+ years avg. experience) | |
| - 5 CAE Simulation Experts (Autoform/Dynaform) | |
| Design Software | 3D CAD/CAM, Mold Flow Analysis, Finite Element Analysis (FEA) |
| Manufacturing Facilities | |
| CNC Machines | 10 units (incl. 1x 5-axis machine) |
| Max. Worktable Size | 5,000 × 2,500 mm |
| Presses Capacity | 500T – 1,600T presses |
| Quality Assurance | CMM, Optical Comparators, Dedicated Testing & Trial Run Teams |
| Mold/Die Specifications | |
| Tooling Lifespan | 300,000 – 500,000 cycles (precision molds/dies) |
| Material Compatibility | Steel, Aluminum, Copper Alloys, Engineering Plastics (e.g., ABS, PS) |
| Project Requirements | |
| Client Input Needed | - Product drawings/samples |
| - Annual volume & application field (e.g., automotive, electronics) | |
| - Regional usage, post-processing needs (e.g., plating, laser marking) | |
| Key Advantages | |
| Speed-to-Market | 15–20% faster tooling delivery via in-house design & production |
| Cost Efficiency | 15–30% material waste reduction through CAE-optimized designs |
| Scalability | Supports prototypes (100–1,000 units) to mass production (1M+ units/year) |
| Name | Amount | Table Travel(mm) |
| CNC Machining | 4 | 850 |
| CNC Machining | 1 | 1060 |
| CNC Machining | 1 | 1580 |
| CNC Machining | 1 | 5250 |
| CNC Machining | 2 | 4223 |
| CNC Machining | 3 | 3160 |
| CNC Machining | 2 | 2150 |
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High-Speed Stamping Progressive Die OEM Tooling Design Solutions
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