At JCV Precision Manufacturing, producing flawless transparent plastic parts (e.g., refrigerator drawer fronts, lenses, or display panels) requires specialized expertise and infrastructure. Here’s how our injection molding division ensures optical clarity and defect-free surfaces:
Precision Mold Engineering
Mirror-Polished Cavities: Molds are polished to SPI-A1/A2 surface standards (Ra ≤ 0.012μm) to eliminate flow marks or haze.
Optimized Venting & Cooling: Multi-stage cooling channels and micro-vents prevent gas traps or stress-induced cloudiness.
Dedicated Tooling for Transparencies: Separate molds reserved exclusively for clear materials to avoid cross-contamination.
Material & Machine Specialization
Optical-Grade Material Handling: Hygroscopic resins (e.g., PMMA, PC) are dried at ≤0.02% humidity and fed via closed conveying systems.
All automated Injection molding machines: Machines with ±0.03mm repeatability and ultra-fine temperature control (±1°C) minimize thermal degradation.
Non-Contact Production Workflow
Robotic Pick-and-Place: Parts are removed by servo robots to avoid fingerprints or micro-scratches.
Conveyor Belt Cushioning: Silicone-coated, vibration-dampened belts transport components without surface contact.
Anti-Static Packaging: Parts are individually wrapped in ESD-safe films and stored in partitioned foam trays.
| Name | Amount | Table Travel(mm) |
| CNC Machining | 4 | 850 |
| CNC Machining | 1 | 1060 |
| CNC Machining | 1 | 1580 |
| CNC Machining | 1 | 5250 |
| CNC Machining | 2 | 4223 |
| CNC Machining | 3 | 3160 |
| CNC Machining | 2 | 2150 |
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