As a trusted partner for automotive OEMs and Tier-1 suppliers, JCV offers precision stamping dies for automotive components, including brackets, connectors, and structural reinforcements. Our ODM services empower brands to launch products swiftly while retaining full IP ownership.
Core Strengths
- Automotive-Grade Precision: With 20+ engineers specializing in automotive tooling, we design dies that meet ISO 9001 and IATF 16949 standards, ensuring compliance with rigorous automotive safety and durability requirements.
- Complex Geometry Handling: Our expertise in multi-stage progressive dies addresses challenges like deep drawing, intricate embossing, and tight radius bends, validated through real-time CAE simulations.
- Scalable Production: With a 5,000×2,500mm CNC worktable and in-house tooling fabrication, we support both low-volume prototyping and high-volume runs.
ODM Flexibility
- Design Ownership: For ODM projects, we provide full design-to-production services, including material selection and tooling lifecycle management.
- Cost Efficiency: By optimizing cavity layouts and material flow, we reduce per-unit costs by 15–20% compared to traditional methods.
| Category | Details |
|---|---|
| Company Overview | |
| Years of Experience | 25+ years in precision mold/die manufacturing & stamping |
| Industry Focus | Automotive, Electronics, Appliances, Medical Devices, Consumer Goods |
| Vertical Integration | End-to-end services: Design → Prototyping → Mass Production → Post-Processing |
| Certifications | ISO 9001, IATF 16949 |
| Engineering & Design | |
| Engineering Team | - 8 Project Engineers (6+ years avg. experience) |
| - 20 Tooling Engineers (5+ years avg. experience) | |
| - 5 CAE Simulation Experts (Autoform/Dynaform) | |
| Design Software | 3D CAD/CAM, Mold Flow Analysis, Finite Element Analysis (FEA) |
| Manufacturing Facilities | |
| CNC Machines | 10 units (incl. 1x 5-axis machine) |
| Max. Worktable Size | 5,000 × 2,500 mm |
| Presses Capacity | 500T – 1,600T presses |
| Quality Assurance | CMM, Optical Comparators, Dedicated Testing & Trial Run Teams |
| Mold/Die Specifications | |
| Tooling Lifespan | 300,000 – 500,000 cycles (precision molds/dies) |
| Material Compatibility | Steel, Aluminum, Copper Alloys, Engineering Plastics (e.g., ABS, PS) |
| Project Requirements | |
| Client Input Needed | - Product drawings/samples |
| - Annual volume & application field (e.g., automotive, electronics) | |
| - Regional usage, post-processing needs (e.g., plating, laser marking) | |
| Key Advantages | |
| Speed-to-Market | 15–20% faster tooling delivery via in-house design & production |
| Cost Efficiency | 15–30% material waste reduction through CAE-optimized designs |
| Scalability | Supports prototypes (100–1,000 units) to mass production (1M+ units/year) |
In the dynamic landscape of manufacturing, precision stamping dies play a pivotal role in producing high-quality components across multiple industries. As a leading provider, JCV stands out as a trusted partner for automotive OEMs and Tier - 1 suppliers, offering top-notch precision stamping dies for a wide range of automotive components, including brackets, connectors, and structural reinforcements.
JCV's precision stamping dies are characterized by their automotive-grade precision. Boasting a team of over 20 engineers dedicated to automotive tooling, the company designs dies that strictly adhere to ISO 9001 and IATF 16949 standards. This ensures that every die produced meets the stringent safety and durability requirements of the automotive industry, providing customers with reliable and high-performance components.
The ability to handle complex geometries is another significant strength of JCV's precision stamping dies. With expertise in multi-stage progressive dies, the company can overcome challenges such as deep drawing, intricate embossing, and tight radius bends. Real-time CAE simulations are employed to validate the designs, guaranteeing that the dies can produce components with the desired precision and quality, even for the most complex part geometries.
Scalability is at the core of JCV's production capabilities. Equipped with a massive 5,000×2,500mm CNC worktable and in-house tooling fabrication facilities, the company can seamlessly support both low-volume prototyping and high-volume production runs. Whether a customer needs 100 units for a prototype or over a million units per year for mass production, JCV's precision stamping dies are up to the task.
JCV's ODM services further enhance the appeal of its precision stamping dies. For ODM projects, the company offers comprehensive design - to - production services, covering everything from material selection to tooling lifecycle management. This not only allows brands to launch products quickly but also ensures they retain full intellectual property ownership. Moreover, by optimizing cavity layouts and material flow, JCV can reduce per-unit costs by 15–20% compared to traditional methods, providing significant cost savings for customers.
With over 25 years of experience in precision mold/die manufacturing and stamping, JCV has a deep understanding of various industries, including automotive, electronics, appliances, medical devices, and consumer goods. The company's end-to-end services, spanning from design and prototyping to mass production and post-processing, offer customers a convenient one-stop solution.
In terms of manufacturing facilities, JCV is well-equipped with 10 CNC machines, including a 5-axis machine, and presses with a capacity ranging from 500T to 1,600T. Rigorous quality assurance processes are in place, with CMM, optical comparators, and dedicated testing and trial run teams ensuring that each precision stamping die meets the highest quality standards. The tooling lifespan of these dies ranges from 300,000 to 500,000 cycles, and they are compatible with a variety of materials, including steel, aluminum, copper alloys, and engineering plastics.
| Name | Amount | Table Travel(mm) |
| CNC Machining | 4 | 850 |
| CNC Machining | 1 | 1060 |
| CNC Machining | 1 | 1580 |
| CNC Machining | 1 | 5250 |
| CNC Machining | 2 | 4223 |
| CNC Machining | 3 | 3160 |
| CNC Machining | 2 | 2150 |
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