JCV’s hot runner injection molds are engineered for industries demanding ultra-precision, such as home appliance, medical devices, consumer electronics, and automotive interiors. Our custom cavity designs prioritize energy efficiency, minimal waste, and cycle time reduction.
Client-Centric Process
- Design Collaboration: We act as a bridge between your R&D team and our tooling experts, translating product specs into mold designs that balance cost, lead time, and performance.
- Transparent Requirements: Share your material specs, annual volume (e.g., 1000–5M units), and secondary processes (e.g., IMD, UV coating) for a tailored solution.
Why Partner with JCV?
- End-to-End Support: Vertical integration from mold design to mass injection molding production.
- Global Compliance: ISO-certified processes and 24/7 technical support.
- Proven Track Record: Trusted by automotive and appliance giants for scalable, high-precision solutions.
| Category | Details |
|---|---|
| Company Overview | |
| Years of Experience | 25+ years in precision mold/die manufacturing & stamping |
| Industry Focus | Automotive, Electronics, Appliances, Medical Devices, Consumer Goods |
| Vertical Integration | End-to-end services: Design → Prototyping → Mass Production → Post-Processing |
| Certifications | ISO 9001, IATF 16949 |
| Engineering & Design | |
| Engineering Team | - 8 Project Engineers (6+ years avg. experience) |
| - 20 Tooling Engineers (5+ years avg. experience) | |
| - 5 CAE Simulation Experts (Autoform/Dynaform) | |
| Design Software | 3D CAD/CAM, Mold Flow Analysis, Finite Element Analysis (FEA) |
| Manufacturing Facilities | |
| CNC Machines | 10 units (incl. 1x 5-axis machine) |
| Max. Worktable Size | 5,000 × 2,500 mm |
| Presses Capacity | 500T – 1,600T presses |
| Quality Assurance | CMM, Optical Comparators, Dedicated Testing & Trial Run Teams |
| Mold/Die Specifications | |
| Tooling Lifespan | 300,000 – 500,000 cycles (precision molds/dies) |
| Material Compatibility | Steel, Aluminum, Copper Alloys, Engineering Plastics (e.g., ABS, PS) |
| Project Requirements | |
| Client Input Needed | - Product drawings/samples |
| - Annual volume & application field (e.g., automotive, electronics) | |
| - Regional usage, post-processing needs (e.g., plating, laser marking) | |
| Key Advantages | |
| Speed-to-Market | 15–20% faster tooling delivery via in-house design & production |
| Cost Efficiency | 15–30% material waste reduction through CAE-optimized designs |
| Scalability | Supports prototypes (100–1,000 units) to mass production (1M+ units/year) |
Contact us today to discuss your project requirements and leverage our 25+ years of mold and die expertise!
| Name | Amount | Table Travel(mm) |
| CNC Machining | 4 | 850 |
| CNC Machining | 1 | 1060 |
| CNC Machining | 1 | 1580 |
| CNC Machining | 1 | 5250 |
| CNC Machining | 2 | 4223 |
| CNC Machining | 3 | 3160 |
| CNC Machining | 2 | 2150 |
PREVIOUS:
NEXT:
High Precision Hot Runner Injection Molds Custom Plastics Mould
We translate product specs into mold designs that balance cost, lead time, and performance. Vertical integration from mold design to mass injection molding production.
Contact Us
Classification
