JCV specializes in high-speed progressive die solutions tailored for industries requiring precision, durability, and rapid production cycles. With over 25 years of expertise in stamping tooling design, we deliver OEM-centric solutions optimized for automotive, electronics, and appliance manufacturing.
Key Capabilities
- Advanced Tooling Design: Our team of 8 project engineers and 20 engineers (5+ years average experience) leverages 3D CAD/CAM software and Autoform/Dynaform CAE simulations to optimize die structures, minimizing material waste and maximizing tool longevity.
- Mold Manufacturing: Equipped with 10 CNC machines, including a 5-axis unit. Presses ranging from 500T to 1600T, we ensure seamless production from tooling design to manufacturing.
- Material Expertise: Our engineers conduct thorough process feasibility analyses to address challenges like springback, edge cracking, and wear resistance.
Why Choose JCV?
- Vertical Integration: From prototyping to mass metal fabrication production, we provide end-to-end support, including tooling maintenance and lubrication optimization to extend die lifespan.
- Customized Solutions: We tailor die designs to your product’s annual volume, regional climate conditions, and post-processing needs (e.g., plating, laser marking).
| Category | Details |
|---|---|
| Company Overview | |
| Years of Experience | 25+ years in precision mold/die manufacturing & stamping |
| Industry Focus | Automotive, Electronics, Appliances, Medical Devices, Consumer Goods |
| Vertical Integration | End-to-end services: Design → Prototyping → Mass Production → Post-Processing |
| Certifications | ISO 9001, IATF 16949 |
| Engineering & Design | |
| Engineering Team | - 8 Project Engineers (6+ years avg. experience) |
| - 20 Tooling Engineers (5+ years avg. experience) | |
| - 5 CAE Simulation Experts (Autoform/Dynaform) | |
| Design Software | 3D CAD/CAM, Mold Flow Analysis, Finite Element Analysis (FEA) |
| Manufacturing Facilities | |
| CNC Machines | 10 units (incl. 1x 5-axis machine) |
| Max. Worktable Size | 5,000 × 2,500 mm |
| Presses Capacity | 500T – 1,600T presses |
| Quality Assurance | CMM, Optical Comparators, Dedicated Testing & Trial Run Teams |
| Mold/Die Specifications | |
| Tooling Lifespan | 300,000 – 500,000 cycles (precision molds/dies) |
| Material Compatibility | Steel, Aluminum, Copper Alloys, Engineering Plastics (e.g., ABS, PS) |
| Project Requirements | |
| Client Input Needed | - Product drawings/samples |
| - Annual volume & application field (e.g., automotive, electronics) | |
| - Regional usage, post-processing needs (e.g., plating, laser marking) | |
| Key Advantages | |
| Speed-to-Market | 15–20% faster tooling delivery via in-house design & production |
| Cost Efficiency | 15–30% material waste reduction through CAE-optimized designs |
| Scalability | Supports prototypes (100–1,000 units) to mass production (1M+ units/year) |
At the heart of the High Speed Progressive Die for Stamping lies its ability to execute multiple stamping operations in a single stroke of the press. By integrating a series of individual die stations into a single progressive die, this technology enables the continuous production of complex parts with remarkable speed. The automated feeding system, which feeds the strip material through the die stations in a synchronized manner, ensures a seamless and uninterrupted production process. This not only significantly reduces cycle times but also eliminates the need for manual intervention between operations, resulting in a substantial increase in overall productivity.
Precision is the cornerstone of the High Speed Progressive Die for Stamping. Each die station is meticulously designed and crafted to perform a specific operation with utmost accuracy. The use of high - quality tool steels and advanced manufacturing techniques ensures that the dies maintain their sharp cutting edges and tight tolerances over extended periods of use. Additionally, the incorporation of precision - guided components, such as guide pins and bushings, further enhances the accuracy of the stamping process, guaranteeing that each part produced meets the most stringent quality standards.
The versatility of the High Speed Progressive Die for Stamping is one of its most compelling features. This technology is capable of processing a wide range of materials, including steel, aluminum, copper, brass, and various alloys. From delicate electronic components to robust automotive parts, the High Speed Progressive Die for Stamping can handle the production of parts with diverse shapes, sizes, and complexities. Its adaptability makes it an ideal choice for industries such as electronics, automotive, aerospace, medical, and consumer goods, where high - volume production of precision parts is essential.
| Name | Amount | Table Travel(mm) |
| CNC Machining | 4 | 850 |
| CNC Machining | 1 | 1060 |
| CNC Machining | 1 | 1580 |
| CNC Machining | 1 | 5250 |
| CNC Machining | 2 | 4223 |
| CNC Machining | 3 | 3160 |
| CNC Machining | 2 | 2150 |
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High-Speed Stamping Progressive Die OEM Tooling Design Solutions
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